Concrete brick and block making machines come in many sizes.
They range from simple manual machines that make 100 blocks or bricks per day
to large, fully-automated machines in commercial block yards that make
thousands of blocks or bricks per day. All the machines, whether small or
large, work on the same basic principles.
A concrete brick or block is made of concrete that's been
molded into the correct shape, and then allowed to harden and cure. Concrete
brick and block making machines consist of a steel framework that holds the
other components in place. There's a chute or hopper for pouring the wet
cement, a frame that holds the metal concrete-block molds, a tamper for
compacting the concrete in the molds and a mechanism for transferring the
molded blocks out of the machine for drying and curing.
The concrete block making machine is set up
with the molds appropriate to the blocks or bricks to be made. Manual machines
typically mold two or four bricks or blocks at a time, while electric,
pneumatic or hydraulic block machines make eight to 16 bricks or blocks at a
time, depending on brick or block type. The ratio of Portland cement, sand and
crushed stone in the concrete varies depending on the type of brick or block
being made. In general, concrete for molding into brick or block has fine
particles of sand and stone and low water content, about half the volume of
water used for other types of construction concrete.
After mixing, the wet cement mix is poured into the brick or
blocks molds, and then pressed down with a compacting tamper driven by gravity
in manual machines or by a hydraulic or pneumatic ram in powered machines. More
concrete is added and compacted again. Powered machines vibrate the concrete
mix while it is being compacted. This process continues until the compacting
head can't press any more cement into the mold.
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